pyrophoric Fe-sulfides
02-Jul-94 00:15:17
Sb: #135820-pyrophoric Fe-sulfides
Fm: Michael Sternberg 76147,42
To: Elizabeth R. Bond 73441,624
Elizabeth – I work in a plant that manufactures sulfuric acid and elemental
sulfur. It is the second process that brings to bear on your question.
In the Claus process of sub-stoichiometric combustion of H2S (hydrogen
sulfide), 1/3 of the H2S is oxidized to S02 which reacts with the remaining H2S
to form S + H2O. Most of the process piping is carbon steel. In the strongly
reducing conditions, with significant sulfur compounds present, a pyrophoric
iron sulfide does form. The steel becomes sulfided, scales off, and deposits
in the Claus catalyst beds.
Whenever we shut the sulfur plant down for catalyst change, we have to slowly
increase the O2 concentration in the process gas to slightly above 0.5% to
promote controlled oxidation of the FeS. If this weren't done, a significant
fire would begin once the catalyst was exposed to the atmosphere.
Given the multiple valences of both iron and sulfur, I couldn't hazard a guess
as to what the actual formula is for the pyrophoric variety.
Hope this helps!
and thanks for the Moab tips….unfortunately I didn't read them until we
returned (today). sure is a cool place for being so d*mned hot ( 111 on
Saturday )
Michael